Heavy duty gantry cranes with lifting capacities of 50 tons and above are essential lifting solutions in industries such as steel manufacturing, shipbuilding, construction, power generation, and precast concrete production. These massive lifting systems are capable of handling large and heavy materials safely and efficiently. However, one of the most frequently asked questions by potential buyers is: “How much does a 50+ ton gantry crane cost?”
This guide offers a comprehensive breakdown of the pricing for heavy duty gantry cranes, focusing on the key factors that influence the gantry crane cost, typical price ranges, and how to make a cost-effective purchase decision.
1. Understanding Heavy Duty Gantry Cranes (50+ Ton)
Heavy duty gantry cranes in the 50-ton and above range are usually double girder types, engineered for long-term, high-capacity lifting in demanding environments. They may be rail-mounted (RMG type), rubber tyred (RTG type), or fixed in position depending on application needs.
Common Applications:
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Lifting steel coils, slabs, or billets in steel mills
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Loading and unloading ship components in shipyards
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Handling precast concrete segments in construction sites
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Lifting generators and turbines in power stations
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Moving large structural components in manufacturing plants
2. What Factors Affect the Price of a 50+ Ton Gantry Crane?
The price of a heavy-duty gantry crane is not fixed. Several variables play a crucial role in determining the final cost of the equipment:
a. Load Capacity and Span
A 50-ton gantry crane with a 15-meter span will cost significantly less than a 100 ton gantry crane with a 35-meter span. Higher capacities and longer spans require stronger materials, bigger motors, and more robust design, thus increasing the cost.
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Typical load ranges: 50 tons, 75 tons, 100 tons, 150 tons, up to 500 tons
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Span: Customizable between 10 to 40 meters or more
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Price impact: Longer spans and higher loads = higher price
b. Crane Type and Mobility
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Rail Mounted Gantry (RMG Crane) Cranes are fixed to tracks and offer high stability. They are more cost-effective for fixed operations but require rail infrastructure.
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Rubber Tyred Gantry (RTG Crane) Cranes are mobile and offer flexibility in movement. They are more expensive due to complex steering and mobility systems.
c. Customization
Customized cranes with specific lifting mechanisms, anti-sway devices, or automation features add to the cost. For instance:
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Rotating trolleys
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Dual hoisting systems
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Synchronized control systems for tandem lifts
d. Working Environment and Duty Class
A crane operating in a steel mill (harsh environment) requires special materials and designs such as heat protection, dustproof enclosures, or corrosion resistance. The work duty class (e.g., A5, A6, A7) also impacts the size of motors and structural reinforcement, which affects cost.
e. Control Mode
Control options include:
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Cabin control
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Remote control
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Ground pendant control
Fully automated or remote-controlled systems generally increase cost.
f. Manufacturing Origin
Domestic vs. imported cranes can vary greatly in price due to shipping, tariffs, and manufacturing costs. Chinese manufacturers like Aicrane offer competitive pricing with high-quality standards.
3. Typical Price Ranges for Heavy Duty Gantry Cranes (50+ Ton)
Based on the above factors, here is an approximate price range for 50+ ton gantry cranes:
| Crane Type | Capacity | Span (approx.) | Estimated Price (USD) |
|---|---|---|---|
| Double Girder RMG Crane | 50 tons | 20-30m | $120,000 – $180,000 |
| Double Girder RMG Crane | 100 tons | 25-35m | $180,000 – $300,000 |
| Rubber Tyred Gantry Crane (RTG) | 50 tons | 20-30m | $200,000 – $300,000 |
| Rubber Tyred Gantry Crane (RTG) | 100 tons | 25-35m | $300,000 – $450,000 |
| Customized Heavy-Duty Gantry | 150-300 tons | 30-40m | $400,000 – $800,000+ |
Note: Prices are indicative and may vary based on location, exchange rates, shipping costs, and custom requirements.
4. Additional Costs to Consider
Besides the base price of the crane, buyers should factor in the following additional costs:
a. Shipping and Transportation
Depending on the size of the crane and the delivery location, logistics costs can be substantial. Oversized cranes may require special handling or on-site assembly.
b. Installation
Installation can be handled by the gantry crane manufacturer or a local partner. Costs vary depending on the crane size and site conditions. A typical installation for a 50-100 ton crane can range between $15,000 – $50,000.
c. Foundation and Rails
For rail-mounted gantry cranes, the rail infrastructure must be prepared, which involves civil engineering work and foundation pouring.
d. Maintenance and Spare Parts
Consider the long-term costs of spare parts, lubrication systems, and regular inspection services. Some manufacturers offer service packages.
e. Training
Operator training, maintenance crew instruction, and safety briefings are essential and may come at an extra charge if not bundled.
5. How to Get the Best Value for Your Investment
To ensure you’re getting a good deal on a heavy-duty gantry crane:
a. Work with a Reputable Supplier
Partner with a crane manufacturer that has a proven track record in designing and delivering heavy-duty equipment. Look for:
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References from similar industries
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Certifications (ISO, CE, etc.)
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Transparent after-sales service
b. Define Your Requirements Clearly
Avoid overpaying for features you don’t need. Provide clear specs for:
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Load type and frequency
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Operating environment
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Mobility requirements
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Any future upgrade possibilities
c. Ask for Turnkey Solutions
Many manufacturers offer integrated services including design, manufacturing, shipping, installation, and commissioning. A turnkey offer often reduces total cost compared to handling everything separately.
d. Compare Multiple Quotes
Always obtain quotations from at least 2–3 reliable suppliers. Ensure each quote includes all technical specs, scope of supply, delivery time, and service coverage.
6. Final Thoughts
Investing in a heavy-duty gantry crane of 50 tons or more is a significant financial decision, but one that pays off with improved productivity, safety, and operational efficiency. Understanding the pricing components will help you avoid surprises and make informed decisions.
Whether you require a 50-ton gantry crane for steel handling or a custom 200-ton RTG for precast lifting, the final cost will depend heavily on your unique application, configuration choices, and supplier support. Work with experienced manufacturers who can provide tailored solutions and ongoing technical support to ensure your crane serves you reliably for years to come.